HVAC Day - 7/10/2004

If you were wondering what BarryFish does with his weekends here is an example:

I was tired of listening to the refrigerant gurgle through the bedroom walls. I also couuld not keep the superheat where I wanted it due to the wifes need to have the inside temperature at 70F and GA's widely varying climate.

A friend gave me a scratch and dent 42,000 BTU 10 SEER condensor which was too big for my needs so I swapped the compressor out of my old 2T Trane and used the new larger copper coil.

Since I wanted superheat stability, I added an externally equalized TXV to the existing evaporator. I also added start components. Getting rid of the metering piston helped the overall operation a bunch. Now the pressures are stable, the system is quiet and I'm sure that I picked up a couple of SEER even though I don't have a metric to prove it..

The only regret is that I had to use Burnz-o-matic style air-Mapp gas torches. It took two at the same time for the larger tubing. I wish I still had my small oxy rig or better yet, a portable induction heater.

Maybe I'll build one...NEXT weekend.

It took about a day as a one man job.

If you are interested here is Sporlan TXV information (528K .pdf)

DSC_5878.JPG
The attic A/H
DSC_5881.JPG
closer
DSC_5883.JPG
piston assy on left
DSC_5884.JPG
'nother view
DSC_5895.JPG
Recover the refrigerant
DSC_5897.JPG
Goodman Mfg. cheap electrics.
DSC_5900.JPG
Scratch
DSC_5901.JPG
Dent
DSC_5902.JPG
Scratch
DSC_5903.JPG
Dent
DSC_5909.JPG
Adapter sweated to new unit.
Recovering precharge.
Unit tilted to minimize oil transfer.
DSC_5910.JPG
L to R
Sheet metal (fixed)
Coil (still dented, but hermetic.)
3.5T compressor on base plate. Very cheap studs threaded into thin sheet metal base plate.
DSC_5911.JPG
Old unit cut loose.
DSC_5914.JPG
Small shitty coil. Al tube.
DSC_5915.JPG
Coil gone, compressor on old base plate.
DSC_5916.JPG
Old coil.
DSC_5918.JPG
Fit check and plumbing thought time.
DSC_5919.JPG
New larger base plate with studs relocated for smaller three leg compressor
DSC_5921.JPG
closer up
DSC_5922.JPG
A nice new 5/16 flat washer. 1 of 3 old ones vanished into thin air so I scrounged a new one from the shop.
DSC_5923.JPG
Exactly 1.21 PicoSeconds after installing the new washer the old one reappears. Magic!
DSC_5924.JPG
I reused the old service valve. Note the core removed to save the oring from soldering heat.
DSC_5926.JPG
Ugly homemade coupling. Ugly but no leaks.
DSC_5928.JPG
Cheap single pole contactor.
DSC_5932.JPG
Another view of electric box
DSC_5934.JPG
Two pole contactor. Un necessary but a tiny bit safer.
DSC_5936.JPG
Assume the position.
DSC_5937.JPG
Hookin' her up. Note the contactor and cap moved to make room for VariTorque(tm) start component required due to the addition of the TXV.
(TXV's don't equalize, so you need torque that will allow starting against high head pressure. The VariTorque is smaller than a Potential relay and is not position sensitive.
DSC_5939.JPG
Coil waiting for thr Red coil cleaner.
DSC_5941.JPG
The Red coil cleaner. (no acid)
DSC_5952.JPG
TXV
DSC_5953.JPG
Coil waiting for TXV
DSC_5954.JPG
Carrier RCD TXV kit.
DSC_5956.JPG
TXV installed
DSC_5957.JPG
TXV sensing bulb
DSC_5960.JPG
Pressure Test (argon is the only gas I has on hand..)
DSC_5964.JPG
Rough pump down. Note quartz light on dryer.
A also added a ceramic heater to get the dessicant hot.
DSC_5966.JPG
Now for the good vacuum pump.
DSC_5967.JPG
Recovered refrigerant going in. I weighed the charge and matched the precharge from the new system.
DSC_5968.JPG
The next morning. All is well, just need more coffee... and some insulation to eliminate the condensation.
DSC_5969.JPG
VariTorque and Digital line voltage monitor (SPVA) Both are Diversitech products and they are great.
After this photo was shot, I connected the monitor's relay to the control circuit.

mmmm..... wonder what's up for next weekend?

<'((><